Measurement-computing ZonicBook 618E rev.3.4 User Manual

USER’S MANUAL ZonicBook/618E Portable Vibration Analysis and Monitoring System ZonicBook/618E p/n 1106-0901 rev 3.4 IOtech 25971 C

1-2 What is ZonicBook/618E ? 936995 ZonicBook/618E Another advantage of the ZonicBook/618E architecture is that there is v

Specifications are subject to change without notice. 13-4 Specifications 918895 ZonicBook/618E Comparator Input Thres

Appendix A – Using the Daq Configuration Applet A The Daq Configuration applet, designed for 32-bit Windows NT/2000/XP systems, is locat

The “Select Device Type” Dialog Box This dialog box opens when the <Add Device> button of the Device Inventory dialog box is clicked. The box c

Appendix A 987396 Using the Daq Configuration Applet with ZonicBook A-3 The following descriptions apply to the preceding figure. • Device

A-4 Using the Daq Configuration Applet 9873966 Appendix A To set the properties of a ZonicBook/618E on a LAN with DHCP server. a. Enter

Appendix B – TCP/IP and Resource Tests B Before you run a test Before testing the system, make sure the device has been pro

B-2 TCP/IP and Resource Tests for ZonicBook/618E 987295 Appendix B What does the TCP/IP test tell me? The TCP/IP test provides test results

If the device has a WBK30 card installed, a WBK30 FIFO Test can be run. WBK30 FIFO Test. This performance test checks the data-storing capabilities of

B-4 TCP/IP and Resource Tests for ZonicBook/618E 987295 Appendix B

Appendix C - Power Options C General …… C-1 DBK30A – Rechargeable Battery/Excitation Module …… C-1 DBK34A – UPS Battery Modulet …… C-5 CAUTION

ZonicBook /618E 936995 What is ZonicBook/618E ? 1-3 • Ethernet Connect

14 VDC Mode (default) This mode provides 14 VDC for 3.4 A-hr. The typical battery runtime is from 3 to 6 hours depending on the load. Unless 28 VDC i

Internal switch SW2 is located on the printed circuit board, near the front center of the unit. To change or verify the mode: 1. Remove DBK30A’s cove

3. To manually initiate a charge cycle, press the START CHARGE momentary rocker-arm switch. Note that subsequent charge cycles applied to a fully-cha

DBK34A Vehicle UPS/Battery Module DBK34A is similar to DBK34 in appearance and operation; but there are differences. Before proceeding with this se

DBK34A Block Diagram Hardware Setup Configuration for 12 Volt (Default) or 24 Volt Operation DBK34A’s Screw Terminal Board, TB1 DBK34A’s screw termi

Power Out. The pinout at the right applies to the two POWER OUT DIN5 connectors. The DBK34A package includes a short connecting cable to connect to th

Environmental Concerns CAUTION DBK34A Gel-Pack batteries contain toxic materials (Pb and H2SO4). At the end of the battery life cycle (typically a

Appendix C 977995 Power Options C-9 DBK34A UPS / Battery Module – Specifications Name/Function: Vehicle UPS Module Battery Type: Sealed-lead rec

C-10 Power Options 977995 ZonicBook/618E User’s Manual

Data Acquisition 987995 Glossary G-1 Glossary Acquisition A collection

1-4 What is ZonicBook/618E ? 936995 ZonicBook/618E

G-2 Glossary 987995 Data Acquisition Differential mode A differential mode measures a voltage between 2 signal lines

Data Acquisition 987995 Glossary G-3 Start of Scan In relation to ZonicBoo

G-4 Glossary 987995 Data Acquisition This page is intentionally blank.

Understanding the Device through Block Diagrams 2 ZonicBook/618E Block Diagram ZonicBook/618E 948493 Block Diagrams 2-1

Details ‘A’ and ‘B’ from Main Block Diagram ZonicBook/618E units can accept 8 single-ended signals, one pair per channel BNC connector (CH1 throug

General Comments Ethernet Connection ZonicBook/618E units transfer the acquired data to the PC via a 10/100BaseT Ethernet connection. The Ethernet

2-4 Block Diagrams 948493 ZonicBook/618E Tachometer Inputs The ZonicBook has 4 BNC inp

WBK30 Memory Option WBK30 is a DRAM-based memory board option that can be installed inside a ZonicBook/618E. There are three models of WBK30 avai

2-6 Block Diagrams 948493 ZonicBook/618E

Connectors, Indicators, and Cables 3 Front Panel Connectors and Indicators …… 3-1 Rear Pannel Connectors, Indicators, and Power Switch …… 3-3 Associ

ZonicBook/618E User’s Manual 1106-0901

3-2 Connectors, Indicators, and Cables 918995 ZonicBook/618E User’s Manual SOURCE OUTPUT: ZonicBook/618E includes a sine wave-based voltage so

Rear Panel Connectors, Indicators, & Power Switch ZonicBook/618 Rear Panel The ZonicBook/618E Rear Panel includes an LED legend in the upper le

POWER Switch: A rocker-type switch with a “0” label for Power Off, and a “1” for Power On. POWER IN: +10 VDC to +30 VDC, through a socket type DIN5 c

Associated Cables CA-115 Power Cables. CA-115 cables are 6 inches long and have two 5-pin male DIN connectors. CA-115s are frequently used to link W

3-6 Connectors, Indicators, and Cables 918995 ZonicBook/618E User’s Manual

A Brief Look at Software 4 eZ-Analyst Real-Time Vibration & Acoustic Analysis Software …… 4-2 eZ-TOMAS Total Online Monitoring and Ana

eZ-Analyst Real-Time Vibration & Acoustic Analysis Software Features • Real-time FFT analysis • Easy-to-

ZonicBook/618E 929895 A Brief Look at Software 4-3 Windowing. eZ-Analyst includes Hanning, Blackman Harris, Flat Top, Exponential with variabl

eZ-TOMAS Total Online Monitoring and Analysis Systems Software Features • Versatility: Monitor, record, analyze, and

ZonicBook/618E 929895 A Brief Look at Software 4-5 Changes in vibration levels indicate changes in a machine’s operating condition; and may be

ZonicBook/618E 947291 ZonicBook/618E User’s Manual iii Warranty Information Your IOtech warranty is as stated on the product warranty card.

eZ-Balance Portable Machine Balancing Software Features • Single, Multi-plane, and trim bala

eZ-Rotate & eZ-RotatePlus Rotating Machinery Vibration Analysis Software eZ-Rotate Features • Order tracking with amplitude and ph

4-8 A Brief Look at Software 929895 ZonicBook/618E eZ-Rotate Capabilities Displays:

eZ-NDT Non-Destructive Test Software Features • Provides inspection of metal, ceramic, and hard plastic parts •

4-10 A Brief Look at Software 929895 ZonicBook/618E Software eZ-NDT software is extr

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-1 Configuring the System for Operation 5 System Requirements …… 5-1 Softw

5-2 System Setup and Power Options 947091 ZonicBook/618E User’s Manual Software Installation Remove any previous-installed versions of eZ-Analy

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-3 Ethernet Connection and System Power-up Overview ZonicBook/618E, Rear

5-4 System Setup and Power Options 947091 ZonicBook/618E User’s Manual STEP 1 – Install the Software Install the software prior to connecting

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-5 Dedicated Network - making use of a network hub or switch In this scenari

iv ZonicBook/618E User’s Manual 947291 CAUTION Using this equipment in ways other than described in this manual can cause

5-6 System Setup and Power Options 947091 ZonicBook/618E User’s Manual LAN with no DHCP Server (Local Area Network with no Dynamic Host Configu

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-7 How to make the connection: 1. Using the unit’s power switch, turn the

5-8 System Setup and Power Options 947091 ZonicBook/618E User’s Manual 4. In the “Local Area Connection Status” box (previous figure), click

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-9 Configure the Computer’s TCP/IP settings as follows. Internet Protoc

5-10 System Setup and Power Options 947091 ZonicBook/618E User’s Manual STEP 6 - Configure Device Network Settings using DaqIPConfig Applies

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-11 STEP 7 - Configure and test the System using the Daq* Configuration Ap

5-12 System Setup and Power Options 947091 ZonicBook/618E User’s Manual 3. Set the properties of the first-level device. In this step you will

ZonicBook/618E User’s Manual 947091 System Setup and Power Options 5-13 4. Test the system connections. a. Make sure the device has been pro

5-14 System Setup and Power Options 947091 ZonicBook/618E User’s Manual

Analog Signals 6 Introduction …. 6-1 Analog Common …… 6-3 Current Source (ICP) with Transducer Fault Detection ……. 6-3 Inp

947291 ZonicBook/618E User’s Manual v About ZonicBook/618E Documentation In addition to the user’s manual there are several PDF documents of i

Features the dynamic signal conditioning circuit: 4 mA current source for transducer biasing • • • • • • • • Hardware detection of a transducer fault

Analog Common The BNC shells for the analog input channels share common and are not isolated from earth ground. If a transducer is effectively earth

6-4 Analog Signals 878595 ZonicBook/618E Low-Pass Anti-Aliasing Filter Each of the 8 channels has its own low-pass filter to provide alias pro

-100-80-60-40-2000 0.5 1 1.5 2 2.5 3 3.5 4FIN/FCGain (dB)-14-12-10-8-6-4-200 0.2 0.4 0.6 0.8 1 1.2ZonicBook/618E 878595 Analog Signals 6-5 FI N/

-4.5-4-3.5-3-2.5-2-1.5-1-0.500 25 50 75 100 125 150 175 200 225 250F )IN (kHzGain (dB)-0.3-0.25-0.2-0.15-0.1-0.0500 5 10 15 20 25 30 35 40 45 50FGain

ZonicBook/618E 878595 Analog Signals 6-7 Overrange Detection Each of the 8 analog input channels (CH1 through CH8) is equipped with overrange de

Source Output [Excitation Source] BNC Applies to eZ-Analyst Only WARNING When the Signal Generator is started [in eZ-Analyst] the

Example of a Linear Sweep Waveform Example of a Log Sweep Waveform ZonicBook/618E 878595 Analog Signals 6-9

6-10 Analog Signals 878595 ZonicBook/618E LEDs The right-hand side of the ZonicBook/618E front panel includes 19 indicator LEDs. The WBK18 ex

Analog Triggers The analog triggers discussed in this section make use of the analog channel input BNCs labeled CH1 through CH8. Reference Note:

vi ZonicBook/618E User’s Manual 947291 This page is intentionally blank.

Trigger Latency & Jitter Trigger latency and jitter depend on the trigger source and the acquisition mode: • Trigger latency is the duration bet

Using Accelerometers Overview A low-impedance piezoelectric accelerometer consists of a piezoelectric crystal and an electronic amplifier. When st

6-14 Analog Signals 878595 ZonicBook/618E Sensitivity The sensitivity of an accelerometer is defined as its output voltage per unit input of mo

Overload Recovery Recovery time from clipping due to over-ranging is typically less than 1 ms. Recoveries from quasi-static overloads that generate h

6-16 Analog Signals 878595 ZonicBook/618E

Tach Channels 7 Applies only to eZ-Analyst and eZ-TOMAS Configuration …… 7-2 Tachometer Setup …… 7-2 Functional Concepts …… 7-3 AC/DC Input Coupling

Configuration All configurations pertaining to tachometers are controlled by eZ-Analyst or eZ-TOMAS software. There are no physical jumpers or switc

Functional Concepts of the Circuitry AC / DC Input Coupling Channels TACH1 through TACH4 each have an input coupling feature. Input coupling can be

Comparator Each channel has its own comparator. The output of the coupling stage feeds the comparator circuit. The analog waveform that is present a

Tach Channel Noise Rejection (Debounce) A noise rejection (debounce) circuit is used to eliminate noise associated with tachometers. ZonicBook/618E’s

ZonicBook/618E 918895 vii Table of Contents Chapter 1 – What is ZonicBook/618E? Chapter 2 – Understanding the Device through Block Diagrams Cha

Trigger After Stable (“Delayed Edge Detection”) Mode In the “Trigger After Stable” mode, the output of the debounce module will not change state until

T3 – During time period T3, the input signal is stable for a time period equal to T1, meeting the debounce requirement. The output is held at the hi

the desired input pulse but longer than the period of the undesired disturbance as shown in the diagram below. To make an optimal noise rejection se

The following diagrams show typical tach pulses and appropriate comparator threshold trigger settings. Typical Tach Pulses and Appropriate Thre

Synopsis of Tach Modes When you connect a tach sensor to a tachometer designated connector, such as the ZonicBook/618E’s TACH BNCs (TACH1, TACH2, TAC

Trigger Input & Clock Input 8 Trigger Input – Available for eZ-Analyst only Clock Input – Reserved for future use

8-2 Trigger Input & Clock Input 929895 ZonicBook/618E

Digital I/O 9 Applies only to eZ-TOMAS and eZ-NDT Digital I/O The top row of the front panel includes a remova

Each digital output has an open-drain DMOSFET (Double-diffused Metal Oxide Semiconductor Field Effect Transistor) that can sink up to 150 mA and is c

CE Compliance & Noise Considerations 10 Overview ……10-1 CE Standards and Directives …… 10-1 Safety Conditions ……10-2 Emissions/Immunity Conditi

viii 978295 ZonicBook/618E Chapter 8 – Trigger Input & Clock Input Chapter 9 – Digital I/O (Applies only to eZ-TOMAS and eZ-NDT) C Chapter 10

For clarification, terms used in some Declarations of Conformity include: • pollution degree: any addition of foreign matter, solid, liquid or gaseo

Emissions/Immunity Conditions The specific immunity conditions for CE compliance vary by product; but general immunity conditions include: • Cables m

10-4 CE-Compliance & Noise Considerations 878196 ZonicBook/618E User’s Manual Noise Considerations Controlling electrical noise is imperativ

Ethernet CE Kit Installation Instructions Introduction The Ethernet CE Kit includes three ferrite clamp-on inductive collars

Install the Ferrite Inductive Collars 1. Place one ferrite collar at each end of the Ethernet cable. Snap the two collars shut. See photos. 2.

System Expansion 11 Memory Expansion using a WBK30 Option …… 11-1 Channel Expansion using WBK18 Modules…… 11-2 The Daisy-Chain Concept …… 11-4 How C

Channel Expansion using WBK18 Modules This section is concerned with how to connect up to six WBK18 modules to a ZonicBook/618E and how to power the

Associated Cables CA-115 Power Cables. CA-115 cables are 6 inches long and have two 5-pin male DIN connectors. CA-115s are frequently used to link

The Daisy-Chain Concept TR-40U Connects to power. Each device is being powered by its own TR-40U. The CA-242 [or CA-242-7] is a Ethernet patch cab

Connecting the System to Power CAUTION An incorrect use of power can damage equipment or degrade performance. Prior to connecting your devices to

What is ZonicBook/618E ? 1 Front Panel Rear Panel ZonicBook/618E ZonicBook/618E is a 8-channel dynamic signal analyzer used for vibrat

Current Requirements (in Amps) Products DBK30A 14 VDC DBK30A 28 VDC DBK34A 12 VDC DBK34A 24 VDC TR-40U 15 VDC ZonicBook/618E (alone) 2.5 1.3 2.8 1

Troubleshooting and Customer Support 12 Electrostatic Discharge (ESD), Handling Notice…… 12-1 Product Care …… 12-1 ReadMe Files and the Install CD-

12-2 Troubleshooting 929795 ZonicBook/618E User’s Manual - IO version ReadMe Files and the Install CD-ROM The Install CD-ROM includes ReadMe Fi

Troubleshooting the Ethernet Connection using the “Ping” Method 1. Find the IP Address of the ZonicBook/618E. a. Open the Control Panel by navigatin

12-4 Troubleshooting 929795 ZonicBook/618E User’s Manual - IO version If the ping command timed out and you are on a LAN with a DHCP Server, che

ZonicBook/618E User’s Manual – IO version 929795 Troubleshooting 12-5 Customer Support If you want to add more channels or increase the Zonic

12-6 Troubleshooting 929795 ZonicBook/618E User’s Manual - IO version

ZonicBook/618E 918895 Specifications 13-1 Specifications - ZonicBook/618E 13 Specifications

Specifications are subject to change without notice. 13-2 Specifications 918895 ZonicBook/618E Trigger Input (TTL Com

Specifications are subject to change without notice. ZonicBook/618E 918895 Specifications 13-3 Analog Tri